Page 234 - Manual_Polaris_RZR_ProXP-20-21

ENGINE / COOLING SYSTEM

3. Using an applicator, apply a 360 degree bead of STATOR COVER INSTALLATION
Loctite 641 (Yellow) to the internal taper surface on
the flywheel. Apply Loctite bead 5-6 mm from the 1. Apply gasket tack adhesive to help hold gasket in
center of the taper, offset to the larger diameter of the place during assembly.
taper on the flywheel. 2. Install a new stator cover gasket over alignment pins.
4. Using an applicator, apply a 360 degree bead of
Loctite 641 (Yellow) to the external taper surface on CAUTION
the crankshaft. Apply Loctite bead 5-6 mm from the The flywheel contains powerful magnets. Use caution
center of the taper and offset to the smaller end on when removing and installing the stator cover. DO NOT
the crankshaft. Be careful to not apply any Loctite to place fingers between cover and crankcase at any time
the starter gear bearing. during the removal / installation process or injury could
result.
5. Align flywheel key-way with key and install the
flywheel, seating it fully on taper.
3. Install stator cover and thirteen screws. Torque
6. Install flywheel retaining bolt q. Using a
commercially available strap wrench , hold flywheel screws in sequence to specification.
and torque the retaining bolt to specification.

TORQUE
NOTICE Stator Cover Screws:
If the Cylinder Holding & Camshaft Timing Plate (PU- 9 ft-lb (12 Nm)
50563) is installed, remove it before tightening the
flywheel.

TORQUE
Flywheel Retaining Bolt:
133 ft-lbs (180 Nm), loosen 180°, retorque to 133 ft-
lb (180 Nm)

7. Wipe off excess Loctite and let stand for 1 hour
before starting engine.
NOTICE
Loctite cures with time, the longer the unit is let stand
before engine starting the better the bond will be.

8. Install the starter torque limit gear w as an assembly.
9. Proceed to Stator Cover Installation page 3.90.

3.90 9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.