Page 325 - Manual_Polaris_RZR_ProXP-20-21

PVT SYSTEM

HELIX AND MOVABLE SHEAVE BUSHING SERVICE
BUSHING INSPECTION HELIX BUSHING REMOVAL
1. Inspect the Teflon® coating q on the moveable 1. Install the main adapter q on puller.
sheave bushing. Inspect Sheave for signs of wear,
grooving or cracking. De-glaze sheave surfaces with
a 3M Scotch-Brite™ Pad if needed. Replace if
needed.
Moveable Sheave Bushing Inspection:
Replace the movable sheave if more brass than
Teflon® is visible on the bushing.

2. From the inside of the Helix, insert bushing adapter
w (PN 5020636) into the bushing. Install spacer and
top nut to secure adapter on Helix.
3. Insert the piston pin puller in a vise.
6
4. Using a pry bar located between the fingers of the
helix, turn the helix counter clockwise to remove the
bushing.
2. Inspect the Teflon® coating w on the Helix bushing. 5. Remove the nut from the puller rod and set aside.
Inspect Helix for signs of wear, grooving or notching
on ramps. De-glaze surfaces with a 3M Scotch- 6. Remove the bushing and bushing removal tool from
Brite™ Pad if needed. Replace if needed. the puller. Discard the bushing.
HELIX BUSHING INSTALLATION
Helix Bushing Inspection:
Replace the Helix bushing if more brass than Teflon® is 1. Apply Loctite 620R evenly to bushing bore in cover.
visible on the bushing. Refer to Bushing Service page
6.35procedure.

2. From the bottom of the Helix, insert the new bushing
and bushing adapter w (PN 5020636)
3. Install the main adapter q, spacer adapter, and
securing nut on top of the Helix.

9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual 6.35
© Copyright Polaris Industries Inc.