Page 424 - Manual_Polaris_RZR_ProXP-20-21
P. 424

STEERING / SUSPENSION

                INSTALLATION                                         BALL JOINT SERVICE PREPARATION

                1. Install the stabilizer bar links onto the stabilizer bar.               NOTICE
                                     TORQUE                              Do not reuse a ball joint if it has been removed. If
                                                                          removed, it must be replaced. Use this removal
                            Stabilizer Bar Link Fastener:                  procedure only when replacing the ball joint.
                                 70 ft-lbs (95 Nm)

                                                                     1. Properly lift and support the vehicle by the frame.
                2. Install the stabilizer bar onto the chassis. Install two  2. Remove the appropriate front wheel.
                   upper bracket fasteners per side. Torque fasteners to
                   specification.w.                                  3. To service the upper ball joint: Remove and
                                                                         discard the two front brake caliper mounting bolts
                                                                         and remove the caliper from the brake disc (see
                                                                         Caliper Removal page       in the Brake System
                                                                         Chapter).
                                                                     4. Remove and discard the upper ball joint pinch bolt.


                                                                     5. If necessary, remove the lower front shock fastener
                                                                         from the A-arm.
                                                                     6. Remove the upper A-Arm to frame mounting bolts
                                                                         and remove the A-arm from the chassis.
                                                                     7. To service the lower ball joint: Remove and
                                                                         discard the lower ball joint pinch bolt.
                                                                     8. Remove both A-arm to frame mounting bolts and
                                                                         remove the A-arm from the chassis.
                                     TORQUE
                      Stabilizer Bar Mounting Bracket Fasteners:     BALL JOINT REMOVAL
                                 44 ft-lbs (60 Nm)
                                                                     1. Remove the retaining ring q from the ball joint w.
                3. Install two lower bracket fasteners. Torque fasteners
                   to specification.
                                     TORQUE
                      Stabilizer Bar Mounting Bracket Fasteners:
                                 44 ft-lbs (60 Nm)


                4. Secure the stabilizer bar link to the upper A-arms.

                                     TORQUE
                            Stabilizer Bar Link Fastener:
                                 74 ft-lbs (100 Nm)



                                                                     2. Place a proper sized driver on the ball joint and place
                                                                        the A-arm in a press.
                                                                     3. Carefully press the ball joint out of the A-arm and
                                                                        discard the ball joint.












                9.20                                                       9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
                                                                                                © Copyright Polaris Industries Inc.
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