Page 110 - Manual Oficina XP 1000 14-16

ENGINE / COOLING SYSTEM

12. Torque right side mounting bolts to specification 19. Install the exhaust heat shield and push rivets.
using the numbered sequence shown.
20. Replace exhaust gaskets (seals). Install exhaust
head pipe. Install the six fasteners that attach the
exhaust head pipe to the engine and torque to
specification.
TORQUE

Exhaust Head Pipe Bolts:
18 ft-lb (24 Nm)

21. Install the two exhaust springs that attach the head
pipe to the muffler.

22. Install the breather hose to the crankcase.
23. Install the spark plug wires to the appropriate
cylinder by referencing the MAG and PTO spark plug
wire decals.
TORQUE NOTE

Engine / Transmission Mounting Bolts: Ensure plug wires caps are pushed down all the way so
Step 1-2: 64 ft-lb (87 Nm) Step 3: 5 ft-lb (7 Nm) Step they engage onto the spark plugs.
4-7: 44 ft-lb (60 Nm)
24. Install the throttle body assembly and connect fuel
13. Remove the clutch center distance tool. lines. Install throttle cable retaining clip.
14. Torque the four front engine mount fasteners to 25. Secure wire harness in the routing clip on the rear
specification. cross member.
26. Install (+) positive cable to the starter motor.
TORQUE
27. Install (-) negative cable to the starter motor
Front Engine Mount Fasteners:
mounting bolt.
40 ft-lbs (54 Nm)
28. Properly route and connect the harness leads for the
15. Remove the lifting straps and overhead or portable stator, CPS, TMAP sensor, ECT sensor, fuel injectors
engine hoist. and ignition coil.

16. Install the two coolant hoses onto the engine. 29. Install the air box assembly as outlined in the EFI
Chapter (See Chapter 4 – ETC Replacement, page
17. Install front support bracket u and rear support i 4.35).
onto the vehicle frame. Torque fasteners to
specification. 30. Install the inner clutch cover, drive clutch, driven
clutch, drive belt, outer clutch cover and clutch outlet
duct (see Chapter 6 – PVT Disassembly (2014–
2015), page 5.11).
31. Install the left rear shock lower mounting bolt and
new nut. Torque to specification.
TORQUE

Rear Shock Mounting Bolt:
70 ft-lbs (95 Nm)

32. Install the left rear wheel and torque wheel nuts to
specification.

TORQUE
Wheel Nuts:
18. Install push rivet through heat shield o into rear 120 ft-lbs (163 Nm)
cross member.

3.32 9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.