Page 146 - Manual Oficina XP 1000 14-16

ENGINE / COOLING SYSTEM

10. Carefully place the cylinder and pistons into the CRANKSHAFT INSTALLATION
upper crankcase.
NOTE

Whether installing a new crankshaft or re-installing the
original, refer to the bearing selection charts (see
Chapter 3 – Crankshaft Main Bearing Selection, page
3.63 and Connecting Rod Bearing Selection, page 3.63
).

1. Rotate the engine so the cylinder is facing down.
2. Clean the bearing bore surfaces of upper crankcase
(main bearings), connecting rods and connecting rod
caps.
3. Align tab of new main bearing q with the slot in main
bearing bore of crankcase. Press bearing insert
firmly into place. Repeat for all main bearings.
11. Install the Cylinder Holding & Camshaft Timing Plate
w (PU-50563) onto the cylinder. The cylinder holding 4. Align tab of new connecting rod bearings w with the
tool retains the cylinder and pistons when the engine slot in the connecting rod stem and connecting rod
is rotated. end cap. Press bearing insert firmly into place.
Repeat for the other connecting rod.

5. Install oil drain diverter e into the upper crankcase.

3.68 9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.