Page 149 - Manual Oficina XP 1000 14-16

ENGINE / COOLING SYSTEM

CRANKCASE ASSEMBLY 6. Carefully place lower crankcase on upper case,
1. Check to be sure the PTO crankshaft seal is resting making sure the oil pump drive chain is fed through
properly in the upper crankcase. the lower crankcase.
2. Align tab of new main bearings q and new balance
shaft bearings w with the slot in each bearing bore
of the lower crankcase. Press bearing inserts firmly
into place.

3

7. Tap lower crankcase with a rubber hammer to seat
the case halves together.
8. Inspect crankcase mating surfaces to be sure they
are joined properly. Investigate the cause of any
gaps.
3. Apply Polaris PS-4 engine oil to the new bearings
installed in the lower crankcase half. 9. Install the eight M10 t, two M8 u and one M6 y
lower crankcase bolts. Tighten all bolts lightly by
4. Clean crankcase mating surfaces to remove any oil.
hand.
5. Apply a thin, continuous film of Crankcase Sealant
(PN 2871557) to upper crankcase mating surface e
as shown. Do not allow sealant to dry before
assembly.

NOTE
Install new M10 lower crankcase bolts.

NOTE
DO NOT block oil passages r with crankcase sealant.

9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual 3.71
© Copyright Polaris Industries Inc.