Page 237 - Manual Oficina XP 1000 14-16

PVT SYSTEM

6. Install the protective cover and the four push rivets 14. Install the Drive Clutch Holding Tool (9314177-A)
that secure the cover to the top of the inner PVT and torque the retaining bolt to specification.
cover.

7. Install the four inner clutch cover bolts and washers
that retain the cover to the transmission. Torque bolts
to specification. TORQUE 5
8. Install the three inner clutch cover bolts and washers Drive Clutch Retaining Bolt:
that retain the cover to the engine. Torque bolts to 96 ft-lb (130 Nm)
specification.
15. Install the drive belt noting direction of belt rotation
TORQUE (see Chapter 5 – Belt Installation, page 5.18). If a
new belt is installed, install so numbers can be easily
Inner Clutch Cover Bolts:
read.
12 ft-lb (16 Nm)
16. Install a new outer clutch cover seal with the colored
9. Clean the splines inside the driven clutch and on the stripe facing the inner clutch cover.
transmission input shaft.
17. Reinstall outer clutch cover and secure with screws.
10. Apply a light film of grease to the splines on the Torque screws to specification.
shaft.
TORQUE
11. Install the driven clutch, washer and retaining bolt.
Torque to specification. Outer Clutch Cover Retaining Screws:
48 in-lb (5 Nm)
TORQUE
18. Install inlet and outlet ducts and tighten hose clamps.
Driven Clutch Retaining Bolt:
55 ft-lb (75 Nm) 19. Install the left rear shock lower mounting bolt and the
left rear wheel. Torque fasteners to specification.
12. Clean the end of the taper on the crankshaft and the
tapered bore inside the drive clutch. TORQUE

13. Install the drive clutch onto the engine. Rear Shock Mounting Bolt:
70 ft-lbs (95 Nm)

TORQUE
Wheel Nuts:
120 ft-lbs (163 Nm)

9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual 5.13
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