Page 240 - Manual Oficina XP 1000 14-16

PVT SYSTEM

5. Install and properly align the inner clutch cover. Be 11. Clean the end of the taper on the crankshaft and the
sure the fuel line, vent line and battery cables are tapered bore inside the drive clutch.
properly routed through the guard plate as shown w. 12.Install the drive clutch onto the engine.

13.Install the Drive Clutch Holding Tool (9314177-A) and
torque the retaining bolt to specification.

6. Install the protective cover and the four push rivets
that secure the cover to the top of the inner PVT
cover.

TORQUE

Drive Clutch Retaining Bolt:
96 ft-lb (130 Nm)

14.Install the drive belt noting direction of belt rotation
(see Chapter 5 – Belt Installation, page 5.18). If a new
belt is installed, install so numbers can be easily read.
15.Install a new outer clutch cover seal with the colored
stripe facing the inner clutch cover.
16.Reinstall outer clutch cover and secure with screws.
Torque screws to specification.
7. Install the three inner clutch cover bolts and washers TORQUE
that retain the cover to the engine and the four inner Outer Clutch Cover Retaining Screws:
clutch cover bolts and washers that retain the cover 48 in-lb (5 Nm)
to the transmission. Torque bolts to specification.

TORQUE 17.Install inlet and outlet ducts and tighten hose clamps.
Inner Clutch Cover Bolts: 18.Install the left rear shock lower mounting bolt and the
12 ft-lb (16 Nm) left rear wheel. Torque fasteners to specification.
TORQUE
8. Clean the splines inside the driven clutch and on the
transmission input shaft. Rear Shock Mounting Bolt:
70 ft-lbs (95 Nm)
9. Apply a light film of grease to the splines on the shaft.
10.Install the driven clutch, washer and retaining bolt.
Torque to specification. TORQUE
TORQUE Wheel Nuts:
120 ft-lbs (163 Nm)
Driven Clutch Retaining Bolt:
55 ft-lb (75 Nm)

5.16 9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.