Page 257 - Manual Oficina XP 1000 14-16
P. 257

PVT SYSTEM


                                                                         4. Install main puller adapter i onto puller.



















                      Clutch Bushing Replacement Tool Kit -
                                        2871226                          5. Install adapter reducer o.
                                                                         6. Using a hand held propane torch, apply heat around
                             PART
                     ITEM            TOOL DESCRIPTION                       outside of bushing until tiny smoke tailings appear.
                               #                                                                                              5
                                                                         7. Flip sheave over so bushing faces downward and
                            50206-   P-90 Drive/Driven Clutch Bushing
                      w                                                     install onto puller.
                              28     Install Tool
                                                                         8. Install bushing removal tool t.
                            50206-   Drive Clutch Cover Bushing
                      e       29     Removal/Installation Tool
                            50206-   P-90 Driven Clutch Cover Bushing
                      t       31     Removal Tool

                            50206-
                      i              Main Puller Adapter
                              32
                            50102-
                      o              Adapter Reducer
                              79
                            50206-
                      a       33     Number Two Puller Adapter


                                         NOTE
                    Bushings are installed at the factory using Loctite® 648.
                      In order to remove bushings it will be necessary to  9. Install left hand nut and spacer onto puller rod and
                      apply heat evenly to the area around each bushing.    tighten by hand. Turn puller barrel for further tension if
                     Clean all residual Loctite® from bushing bore prior to  needed.
                                  installing new bushing.


                   CLUTCH BUSHING REMOVAL
                   1. Remove the driven clutch as previously outlined.
                   2. Install the handle end of the Piston Pin Puller
                      securely into the bench vise and lightly grease puller
                      threads.
                                     Piston Pin Puller:
                                        2870386

                   3. Remove nut from piston pin puller rod and set aside.







                   9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual                                      5.33
                   © Copyright Polaris Industries Inc.
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