Page 280 - Manual Oficina XP 1000 14-16
P. 280

TRANSMISSION

                TRANSMISSION DISASSEMBLY                             8. Remove the spacer a.
                                                                     9. Remove the shift shaft s, detent pawl d and the shift
                                     NOTE                               sector gears f and g.

                 Refer to the exploded view at the end of this chapter as
                                   a reference.                                            NOTE
                                                                      Note the timing marks on the shift gears for reassembly
                1. Place transmission in High gear before disassembly.                    purposes.
                2. Drain and properly dispose of the transmission
                   lubricant (see Chapter 2).                        10.Remove the O-rings h from each shaft and discard.
                                                                        Use new O-rings upon assembly.
                3. Remove the bell crank nut q and bell crank w.
                                                                     11. Remove all the transmission case bolts. Using suit-
                                                                        able pry bars, remove the cover using the designated
                                                                        pry points (indicated by the black arrows in the illus-
                                                                        tration below).
















                4. Remove E-clip e that retains spring and flat washers
                   r and gear switch t. Remove the switch.
                5. Remove the sector cover bolts y and remove the
                   sector cover u.
                                     NOTE
                 Removal can be aided by using your thumbs to press in
                   on the shafts while pulling out the cover with your
                                      fingers.

                                                                                         CAUTION
                6. Remove the compression spring i.
                                                                             Do not pry on case sealing surfaces.
                                                                           Use only the designated pry points on the
                                                                                        transmission.

















                7. Remove the detent star o. Note how the detent star
                   fits onto the splined shaft with the raised edge facing
                   outward for reassembly.




                6.12                                                   9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
                                                                                               © Copyright Polaris Industries Inc.
   275   276   277   278   279   280   281   282   283   284   285