Page 359 - Manual Oficina Polaris RZR XP 1000 17-18

FINAL DRIVE

7. Remove the RH output hub assembly i from the 10. Inspect the AWD coil d located in the outer cover
gearcase housing. plate assembly. Refer to AWD Diagnosispage 7.29
for detailed inspection process. Replace the cover
plate seal f and O-ring g.

8. Remove pinion seal o, internal retaining ring a, and
pinion gear assembly s from the gearcase housing.
Inspect and clean the gearcase housing and replace 11. Remove the roll cage assembly and rollers from the
all oil seals and O-rings. clutch housing. Use a shop towel to cover the
housing in order to retain all the rollers.
NOTICE
Rollers are spring loaded. Take care not to allow them
to fall out or lose them upon removal of the roll cage.
12. Thoroughly clean all parts and inspect the rollers h
for nicks and scratches. The rollers must slide up 7
and down and in and out freely within the roll cage j
sliding surfaces and H-springs.

9. Inspect the pinion gear s for chipped, broken or
missing teeth. Inspect the pinion bearing for signs of
wear and the pinion shaft seal surface for pitting.

NOTICE
Refer to the “Electronic Parts Catalog” for individual
part availability. Most parts are to be replaced as an
assembly or as a complete kit.

13. Inspect clutch housing / ring gear k for a consistent
wear pattern. Inspect the ring gear for chipped,
broken, or missing teeth.

9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 7.33
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