Page 415 - Manual Oficina Polaris RZR XP 1000 17-18

BRAKE SYSTEM

2. Install new stat-o-seal, front left brake line banjo 4. Install the master cylinder shield and master cylinder
fitting e, new stat-o-seal, front right brake line banjo retaining bolts and nuts. Torque bolts to specification.
fitting w, new stat-o-seal, and brake pressure switch
to the front port on the master cylinder.

NOTICE
Hardened washer goes under the head of the bolt not
IMPORTANT
the nut. Tighten bolt from head side.
Lubricate seals with a thin film of DOT 4 brake fluid
prior to installation.
TORQUE
3. Rotate the brake lines until they are orientated as Master Cylinder Mounting Bolts:
shown. Torque banjo bolt and brake pressure switch 23 ft-lbs (31 Nm)
to specification.
5. Reconnect the main harness to the brake pressure
switch.
6. Align the operating rod clevis to the brake pedal.
Install the operating rod pin and clip to retain the
operating rod to the pedal.

9

ITEM DESCRIPTION ANGLE
q Rear Brake Line 20°

w Front Right Brake Line 60°
e Front Left Brake Line 30° 7. Perform the BRAKE BLEEDING / FLUID
CHANGEpage 9.12 procedure.
TORQUE
Banjo Bolt / Brake Pressure Switch:
15 ft-lbs (20 Nm)

9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 9.11
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