Page 420 - Manual Oficina Polaris RZR XP 1000 17-18

BRAKE SYSTEM

PAD ASSEMBLY / INSTALLATION 5. Install the adjustment set screw and turn clockwise
1. Lubricate mounting bracket pins q with a light film of until stationary pad contacts disc, then back off 1/2
silicone grease and install rubber dust boots. turn (counterclockwise).

2. Compress mounting bracket and make sure dust 6. Verify fluid level in reservoir is up to MAX line inside
boots are fully seated. Install pads with friction reservoir and install reservoir cap.
material facing each other.
Master Cylinder Fluid
Up to MAX line inside reservoir
WARNING
If brake pads are contaminated with grease, oil, or 7. Install wheel and torque wheel nuts to specification.
liquid soaked do not use the pads. Use only new, clean
pads. TORQUE
Wheel Nuts:
3. Install caliper onto front hub and torque mounting 120 ft-lbs (163 Nm)
bolts w to specification.

BRAKE BURNISHING PROCEDURE
It is required that a burnishing procedure be performed
after installation of new brake pads to extend service life
and reduce noise.
Start machine and slowly increase speed to 30 mph.
Gradually apply brakes to stop machine. Allow pads and
disc to cool sufficiently during the procedure. Do not
allow pads or disc to become hot or warping may result.
Repeat this procedure 10 times. Do not make more
than 3 stops per 1 mile (1.6 km).

TORQUE
Front Caliper Mount Bolt:
30 ft-lb (41 Nm)

4. Slowly pump the brake pedal until pressure has been
built up. Maintain at least 1/2" (12.7 mm) of brake
fluid in the reservoir to prevent air from entering the
brake system.

9.16 9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.