Page 548 - Manual Oficina Polaris Sportsman 570 2014 a 2016
P. 548

STEERING / SUSPENSION


                13. Insert new ball joint into driver.               4. Remove coil spring and collapse strut cartridge.
                                                                     5. Remove two pinch bolts from strut casting.
                                                                     6. Remove strut cartridge.
                                                                     7. Install cartridge until bottomed in strut casting.
                                                                     8. Install pinch bolts with wire clamp (s). Torque pinch
                                                                         bolts to specification.

                                                                                          TORQUE
                                                                                    Strut Casting Pinch Bolt:
                                                                                       17 ft-lbs (23 Nm)


                                                                     9. Reassemble spring and top pivot assembly. Be sure
                                                                         all parts are installed properly and seated fully.
                14. Slide ball joint/driver assembly into guide.     10. Torque strut rod nut to specification. Do not over
                15. Apply heat to ease installation.                     torque the nut.
                16. Drive new joint into strut housing until fully seated.                TORQUE
                17. Apply Loctite™ 242 (PN 2871949) to threads of                Strut Rod Retaining Nut (Top):
                   retaining plate screws or install new screws with pre-              15 ft-lbs (20 Nm)
                   applied   locking  agent.  Torque   screws   to
                   specification.

                                    TORQUE
                           Ball Joint Retaining Fasteners:
                                  8 ft-lbs (11 Nm)

                18. Install A-arm on ball joint and torque castle nut to
                   specification.
                                    TORQUE
                          Ball Joint Stud Nut, Front A-Arm:
                                 45 ft-lbs (61 Nm)

                19. Reinstall cotter pin with open ends toward rear of
                   machine.

                FRONT STRUT CARTRIDGE
                REPLACEMENT

                                      NOTE
                        Refer to illustration on following page.

                1. Hold strut rod and remove top nut.
                2. Remove upper strut pivot assembly.
                                 Strut Rod Wrench:
                                   (PN 2871572)
                           Strut Spring Compressor Tools:
                          (PN 2871573) and (PN 2871574)

                3. Compress spring using any commercially available
                   spring compressor tool and remove the spacer nut.





                8.26                                            9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual
                                                                                                © Copyright Polaris Industries Inc.
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