Page 578 - Manual Oficina Polaris Sportsman 570 2014 a 2016
P. 578

BRAKE SYSTEM


                2. Inspect piston for nicks, scratches, wear or damage.  3. Lubricate the mounting bracket pins with disc brake
                   Measure diameter and replace if damaged or worn       caliper lube, and install the rubber dust seal boots.
                   beyond service limit.



















                                                                     4. Compress the mounting bracket and make sure the
                3. Inspect the brake disc and pads as outlined for brake  dust seals are fully seated. Install the brake pads.
                   pad replacement in this section. See “BRAKE PAD       Clean the disc and pads with brake parts cleaner or
                   INSPECTION” earlier in this chapter.                  denatured alcohol to remove any dirt, oil or grease.

                ASSEMBLY
                1. Install new caliper seals in the caliper body. Be sure
                   groove is clean and free of residue or brakes may
                   drag upon assembly.














                                                                     INSTALLATION
                                                                     1. Install caliper on hub strut, and torque mounting bolts
                                                                         to specification.

                2. Coat piston with clean Polaris DOT-approved Brake
                   Fluid. Install piston with a twisting motion while
                   pushing inward. Piston should slide in and out of
                   bore smoothly, with light resistance.














                                                                                          TORQUE
                                                                                    Caliper Mounting Bolts:
                                                                                       37 ft-lbs (50 Nm)



                9.20                                            9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual
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