Page 255 - Manual Oficina Polaris RZR 570 13-18

PVT SYSTEM

19.Remove sheave from puller. DRIVE CLUTCH ASSEMBLY
20.Remove installation tool.
CAUTION

Do not apply oil or grease to the bushings.
Cover Bushing Removal
21.Install main adapter (8) on puller. Reassemble the drive clutch in the following sequence.
Be sure the marks that were made during disassembly
are aligned during each phase of assembly.

5

22.Install adapter reducer (9). 1. Install the shift weights, bolts and nuts onto the
movable sheave. Torque shift weight bolts to
23.From outside of clutch cover, insert removal tool (3)
into cover bushing. specification.
24.With inside of cover toward vise, slide cover onto TORQUE
puller. With inside of cover toward vise, slide cover
onto puller. Shift Weight Bolt:
20 in-lb (2 Nm)
25.Install nut onto puller rod and hand tighten. Turn
puller barrel to increase tension as needed.
2. Install the non-braking needle bearing q, the two
26.Turn clutch cover counterclockwise on puller rod until
bushing is removed and cover comes free. washers w and the spacer r onto the stationary
sheave e.
27.Remove nut from puller rod and set aside.
28.Remove bushing and bushing removal tool from
puller. Discard bushing.

Cover Bushing Installation
29.Apply Loctite® 648 evenly to bushing bore in cover.
30.Working from inside of cover, insert new bushing and
bushing installation tool into center of clutch cover.
31.With main adapter on puller, insert cover onto puller
rod, placing outside of cover toward vise.
32.Install nut on rod and hand tighten. Turn puller barrel
to apply more tension if needed.
33.Turn clutch cover counterclockwise on puller rod until
bushing is seated. 3. Install movable sheave onto stationary sheave shaft.
Be sure the movable sheave slides freely on the
34.Remove nut from puller rod. Take installation tool and
clutch cover off rod. spacer.
4. Apply 0.4 mL of Loctite® 620™ and 0.4 mL of
Loctite® 7088™ Primer in 90º apart in vertical stripes
to the shaft threads.

9926813 R06 - 2013-2016 RZR 570 Service Manual 5.23
© Copyright Polaris Industries Inc.