Page 344 - Manual Oficina Polaris RZR 570 13-18

FINAL DRIVE

10. Slide the small boot clamp and boot (small end first) 19. Install and tighten the small clamp e using the
onto the drive shaft and position the boot in its appropriate clamp tool.
groove machined in the shaft.

11. Install a new circlip on the end of the shaft.
12. Grease the joint with the special joint grease
provided in the boot replacement kit. Fill the cavity
behind the balls and the splined hole in the joint’s
inner race. Pack the ball tracks and outer face flush
with grease. Place any remaining grease into the
boot.

CAUTION
The grease provided in the replacement kit is specially
formulated for wear resistance and durability. DO NOT
use substitutes or mix with other lubricants.

NOTE
Axle Boot Clamp Tool: PU-48951
The amount of grease provided in the boot kit is pre- or
measured. Use entire contents of package. CV Boot Clamp Pliers: 8700226

13. Fully compress the joint and push the drive shaft 20. Pull out on the drive shaft to center the joint in the
firmly into the inner race. housing. Slide a straight O-ring pick or a small
14. Align the circlip with the lead-in chamfer. slotted screw driver between the large end of the
boot and the joint housing and lift up to equalize the
air pressure in the boot.
21. Position the boot lip in its groove. Install and tighten
the large clamp r using the appropriate clamp tool.

15. Use a soft-faced hammer to tap the joint onto the
drive shaft until you reach the end of the splines and
the joint locks in place.
16. Pull on the joint to test that the circlip is seated and
that the joint is securely fastened to the shaft. Axle Boot Clamp Tool: PU-48951
17. Remove excess grease from the plunging joint’s or
external surfaces and place the excess grease in the CV Boot Clamp Pliers: 8700226
boot.
18. Pull the boot over the joint and position the boot lips
into the grooves on the joint housing and shaft. Make PROP SHAFT REMOVAL / INSTALLATION
sure the boot is not dimpled or collapsed. 1. Remove both seats and the engine service panel.

2. Disconnect the negative (-) battery cable.

7.20 9926813 R06 - 2013-2016 RZR 570 Service Manual
© Copyright Polaris Industries Inc.