Page 195 - Manual_Polaris_RZR_ProXP-20-21
P. 195
ENGINE / COOLING SYSTEM
12.Install zip ties retaining fuel lines and harnesses to 23.Install ROPS. For proper reinstallation and torque
intake manifold. information, reference Cab Frame Assembly page
11.3.
WARNING
The ROPS should only be serviced by a certified
Polaris dealer.
24.Fill coolant reservoir. Bleed system as required. See
Cooling System Bleeding page 2.38.
3
25.Check and fill engine oil as required. See Engine Oil
Level page 2.28.
26.Connect the battery. Torque fasteners to
specification.
TORQUE
13.Connect harness going to TBAP, both TMAP sensors, Battery Fasteners:
CPS, coolant temp sensor, Trans switch, speed 60 in-lbs (7 Nm)
sensor, injectors, ETC.
14.Connect the fuel line at the fuel rail.
15.Connect the valve cover vent line.
16.Connect stator harness.
17.Install the coolant hose to the thermostat housing and
the water pump hose.
18.Install the two hoses going to charge air cooler.
19.Install air box and engine air intake. Torque fasteners
to specification.
TORQUE
Air Box Mounting Fasteners:
8 ft-lb (11 Nm)
Intake Clamps:
49 in-lb (6 Nm)
20.Install head pipe/turbo assembly. See Head Pipe /
Turbo Installation page 3.19.
21.Install rear fenders/fender flares. Torque fasteners to
specification.
TORQUE
Rear Fender/Fender Flare Fasteners:
7 ft-lbs (10 Nm)
22.Install cargo box. Torque fasteners to specification.
TORQUE
Cargo Box Fasteners:
7 ft-lbs (10 Nm)
9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual 3.51
© Copyright Polaris Industries Inc.