Page 195 - Manual_Polaris_RZR_ProXP-20-21
P. 195

ENGINE / COOLING SYSTEM


                   12.Install zip ties retaining fuel lines and harnesses to  23.Install ROPS. For proper reinstallation and torque
                      intake manifold.                                      information, reference Cab Frame Assembly page
                                                                            11.3.

                                                                                               WARNING
                                                                             The ROPS should only be serviced by a certified
                                                                                            Polaris dealer.

                                                                         24.Fill coolant reservoir. Bleed system as required. See
                                                                            Cooling System Bleeding page 2.38.
                                                                                                                              3
                                                                         25.Check and fill engine oil as required. See Engine Oil
                                                                            Level page 2.28.
                                                                         26.Connect the battery. Torque fasteners to
                                                                            specification.

                                                                                              TORQUE
                   13.Connect harness going to TBAP, both TMAP sensors,                   Battery Fasteners:
                      CPS, coolant temp sensor, Trans switch, speed                        60 in-lbs (7 Nm)
                      sensor, injectors, ETC.

                   14.Connect the fuel line at the fuel rail.
                   15.Connect the valve cover vent line.
                   16.Connect stator harness.
                   17.Install the coolant hose to the thermostat housing and
                      the water pump hose.
                   18.Install the two hoses going to charge air cooler.
                   19.Install air box and engine air intake. Torque fasteners
                      to specification.
                                        TORQUE
                                Air Box Mounting Fasteners:
                                      8 ft-lb (11 Nm)

                                      Intake Clamps:
                                      49 in-lb (6 Nm)


                   20.Install head pipe/turbo assembly. See Head Pipe /
                      Turbo Installation page 3.19.
                   21.Install rear fenders/fender flares. Torque fasteners to
                      specification.
                                        TORQUE
                            Rear Fender/Fender Flare Fasteners:
                                     7 ft-lbs (10 Nm)

                   22.Install cargo box. Torque fasteners to specification.

                                        TORQUE
                                   Cargo Box Fasteners:
                                     7 ft-lbs (10 Nm)






                   9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual                                           3.51
                   © Copyright Polaris Industries Inc.
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