Page 194 - Manual_Polaris_RZR_ProXP-20-21
P. 194

ENGINE / COOLING SYSTEM


                6. Install inner PVTcover.                           8. Install the primary clutch, belt and secondary clutch.
                                                                        Install snap ring on transmission input shaft before
                                                                        installing secondary clutch mounting bolt. Torque
                                                                        fasteners to specification.
                                                                                          TORQUE
                                                                                      Primary Clutch Bolt:
                                                                                      140 ft-lbs (190 Nm)

                                                                                    Secondary Clutch Bolt:
                                                                                       43 ft-lbs (58 Nm)


                                                                     9. Install PVT hoses and outer PVTcover. Torque
                                                                        fasteners to specification.
                                                                                          TORQUE
                                     TORQUE                                             Hose Clamps:
                                                                                        35 in-lb (4 Nm)
                            PVT Inner Cover Fasteners:
                        STEP 1: Torque to 37 ft-lbs (50 Nm).
                   STEP 2: Install through bolts by adjusting the                 Outer PVT Cover Fasteners:
                             transmission accordingly.                                  35 in-lb (3 Nm)
                 STEP 3: If previously removed, loosely install bolts
                                     by hand.                        10.Connect the starter wiring. Torque fasteners to
                        STEP 4: Torque to 37 ft-lbs (50 Nm).            specification.
                        STEP 5: Torque to 50 ft-lbs (68 Nm).
                  STEP 6: If previously removed, torque to 37 ft-lbs                      TORQUE
                                     (50 Nm)                                          Starter Cable Nuts:
                                                                                        30 in-lb (3 Nm)
                7. Install inner PVTcover baffle. Torque fasteners to
                   specification.                                    11. Install throttle body / intake manifold assembly.
                                                                        Tighten clamps retaining intake manifold to engine.
                                                                        Install lower manifold mounting bolt (to trans mount
                                                                        bracket). Torque fasteners to specification.

                                                                                          TORQUE
                                                                                    Intake Manifold Clamps:
                                                                                        6 ft-lb (8 Nm)

                                                                           Lower Intake Manifold Mounting Fasteners:
                                                                                       20 ft-lb (27 Nm)








                                     TORQUE
                          Inner PVT Cover Baffle Fasteners:
                                  7 ft-lbs (10 Nm)













                3.50                                                       9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
                                                                                                © Copyright Polaris Industries Inc.
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