Page 351 - Manual_Polaris_RZR_ProXP-20-21
P. 351

TRANSMISSION


                   17.Remove the six screws retaining the pinion shaft   GEAR CLUSTER DISASSEMBLY
                      plate l.
                                                                         1. Remove the bearing from the reverse shaft using a
                                                                            bearing puller. Remove the retaining ring and slide
                                                                            the washers, high gear and needle bearing off the
                                                                            reverse shaft.

















                                         NOTICE
                    One screw is longer 1( and than the others and must be
                               put back in the correct location.
                                                                             q Park/Low Shift Dog    y Needle Bearing
                   18.Remove the pinion shaft assembly 2).                   w Thrust Washer         u Reverse/High Shift
                                                                                                     Dog
                   19.Inspect all gear and shaft assemblies for damage.
                   20.Check the bearings for damage and that they are        e Low Gear              i Snap Ring
                      easy to turn. Replace any questionable bearings.
                                                                             r Reverse Shaft         o High Gear
                   21.To disassemble the shift shaft rail remove the snap                                                     7
                      ring 2% from the end of the shift rail on either side.  t Reverse Gear         a Bearing


                                                                         2. Remove the Reverse/High shift dog.
                                                                         3. Remove the snap ring, washer, needle bearing, and
                                                                            reverse gear from the reverse shaft.
                                                                         4. If necessary, disassemble the other end of the
                                                                            reverse shaft. Remove the bearing , Park/Low shift
                                                                            dog, retaining ring, washer, low gear and needle
                                                                            bearing from the reverse shaft.
                                                                         SNORKEL TUBE REMOVAL / DISASSEMBLY

                                                                                               CAUTION
                                                                          The pinion shaft must be removed prior to removing the
                                                                           snorkel tube assembly. Failure to remove pinion shaft
                                                                              will result in damage to the snorkel tube or LH
                                         CAUTION
                                                                                              gearcase.
                      Use caution when disassembling the shift rail. The
                       compressed springs on the shift rail may pop off
                                      causing injury.


                   22.Remove all seals from the gearcase halves and clean
                      the cases in preparation for assembly.








                   9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual                                           7.13
                   © Copyright Polaris Industries Inc.
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