Page 364 - Manual Oficina XP 1000 14-16

STEERING / SUSPENSION

BALL JOINT REMOVAL BALL JOINT INSTALLATION
1. Remove the retaining ring q from the ball joint w. 1. By hand, install the NEW ball joint into the A-arm.

2. Using a press, carefully drive in the new ball joint into
the A-arm.
3. After the new ball joint q is fully installed into the A-
arm w, install a new retaining ring e.

2. Place a proper sized driver on the ball joint and place
the A-arm in a press.
3. Carefully press the ball joint out of the A-arm and
discard the ball joint.
4. Repeat the ball joint service procedure for any
additional A-arm ball joint replacements.
5. Insert upper / lower A-arm ball joint end into the
bearing carrier. Install new pinch bolts and nuts.
Torque to specification.

6. If needed, install new brake caliper mounting bolts
and torque to specification.
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.

7. Install wheel and four wheel nuts. Torque wheel nuts
to specification.
TORQUE
Front Ball Joint Fasteners:
42 ft-lbs (57 Nm)

Front Shock Mounting Bolts:
42 ft-lb (57 Nm)

Front Caliper Mounting Bolts:
30 ft-lbs (42 Nm)

Wheel Nuts (Alum):
120 ft-lbs (163 Nm)

8.16 9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.