Page 133 - Manual Oficina Polaris RZR XP 1000 17-18

ENGINE / COOLING SYSTEM

12. Disconnect the TMAP sensor e, fuel injector 19. Remove the six fasteners that attach the exhaust
harness leads r, CPS t, ECT sensor y, and head pipe to the engine. Remove the two exhaust
ignition coil harness lead. Remove wire ties retaining springs i that attach the head pipe o to the muffler.
harness to the fuel rail and rear cross member. Remove exhaust head pipe towards the front of the
vehicle. Discard exhaust gaskets a.

3

13. Disconnect the stator harness.
20. Remove the four fasteners retaining the box support
14. Remove (+) positive cable from the starter motor. s and the two fasteners retaining the box support
bracket d. Remove the push rivet that attaches the
15. Remove (-) negative cable from the starter mounting
bolt. heat shield f to the rear cross member.
16. Disconnect fuel lines and remove throttle body
assembly (See Chapter 4 – Fuel Line Removal /
Installationpage 4.24 Fuel Line Removal /
Installationpage 4.24Throttle Body Removalpage
4.41). Make note of line routing for installation.

17. Remove spark plug wires from the engine.
NOTE
The spark plug wires are marked with MAG and PTO.
Note during installation procedure.

18. Remove the breather hose u from the crankcase.

21. Place a suitable drain pan under the vehicle and
remove the thermostat housing coolant hose g and
the water pump coolant hose h from the engine.
Dispose of engine coolant properly.

9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 3.25
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