Page 137 - Manual Oficina Polaris RZR XP 1000 17-18

ENGINE / COOLING SYSTEM

11. Install the two longer bolts into left side mounting 17.Install front support bracket u and rear support i
holes. Torque left side mounting bolts to specification onto the vehicle frame. Torque fasteners to
using the numbered sequence shown. specification.

3

12.Torque right side mounting bolts to specification using 18.Install push rivet through heat shield o into rear
the numbered sequence shown. cross member.
19.Install the exhaust heat shield and push rivets.
20.Replace exhaust gaskets (seals). Install exhaust
head pipe. Install the six fasteners that attach the
exhaust head pipe to the engine and torque to
specification.

TORQUE
Exhaust Head Pipe Bolts:
18 ft-lb (24 Nm)

21.Install the two exhaust springs that attach the head
pipe to the muffler.

22.Install the breather hose to the crankcase.
23.Install the spark plug wires to the appropriate cylinder
TORQUE by referencing the MAG and PTO spark plug wire
Engine / Transmission Mounting Bolts: decals.
Step 1-2: 64 ft-lb (87 Nm) Step 3: 5 ft-lb (7 Nm) Step NOTE
4-7: 44 ft-lb (60 Nm)
Ensure plug wires caps are pushed down all the way so
they engage onto the spark plugs.
13.Remove the clutch center distance tool.
14.Torque the four front engine mount fasteners to 24.Install the throttle body assembly and connect fuel
specification. lines. Install throttle cable retaining clip.
TORQUE 25.Secure wire harness in the routing clip on the rear
cross member.
Front Engine Mount Fasteners:
40 ft-lbs (54 Nm) 26.Install (+) positive cable to the starter motor.
27.Install (-) negative cable to the starter motor mounting
15.Remove the lifting straps and overhead or portable bolt.
engine hoist. 28.Properly route and connect the harness leads for the
16.Install the two coolant hoses onto the engine. stator, CPS, TMAP sensor, ECT sensor, fuel injectors
and ignition coil.

9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 3.29
© Copyright Polaris Industries Inc.