Page 283 - Manual Oficina Polaris RZR XP 1000 17-18

PVT SYSTEM

13. Apply Loctite® 648 evenly to bushing bore inside 31. Working from inside of cover, insert new bushing and
moveable sheave. bushing installation tool into center of clutch cover.
14. Set bushing in place on sheave. 32. With main adapter on puller, insert cover onto puller
rod, placing outside of cover toward vise.
15. Insert installation puller tool (Item A/B) with “A” side
down, into center of bushing. 33. Install nut on rod and hand tighten. Turn puller barrel
to apply more tension if needed.
16. With towers pointing upward, slide sheave, bushing
and tool onto puller rod. 34. Turn clutch cover counterclockwise on puller rod until
bushing is seated.
17. Install nut on puller rod and hand tighten. Turn barrel
to apply additional tension if needed. 35. Remove nut from puller rod. Take installation tool
and clutch cover off rod.
18. Turn sheave counterclockwise, making sure bushing
is drawn straight into bore. Continue until bushing is
seated. DRIVE CLUTCH ASSEMBLY
19. Remove nut from puller rod and set aside. CAUTION
20. Remove sheave from puller. Do not apply oil or grease to the bushings.
21. Remove installation tool.
Reassemble the drive clutch in the following sequence.
Cover Bushing Removal
Be sure marks that were made during disassembly are 5
22. Install main adapter i on puller. aligned during each phase of assembly.

1. Install the shift weights, bolts and nuts onto the
moveable sheave. Torque shift weight bolts to
23. Install adapter reducer o. specification.
24. From outside of clutch cover, insert removal tool e TORQUE
into cover bushing.
Shift Weight Fasteners:
25. With inside of cover toward vise, slide cover onto 20 in-lb (2 Nm)
puller.
26. Install nut onto puller rod and hand tighten. Turn
puller barrel to increase tension as needed.
27. Turn clutch cover counterclockwise on puller rod until
bushing is removed and cover comes free.
28. Remove nut from puller rod and set aside.

29. Remove bushing and bushing removal tool from
puller. Discard bushing.
Cover Bushing Installation
30. Apply Loctite® 648 evenly to bushing bore in the
cover.

9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 5.23
© Copyright Polaris Industries Inc.