Page 282 - Manual Oficina Polaris RZR XP 1000 17-18

PVT SYSTEM

5. Install main adapter (Item D) onto puller.

IMPORTANT
Bushings are installed at the factory using Loctite® 648. 6. With towers pointing toward the vise, slide sheave
In order to remove bushings it will be necessary to onto puller rod.
apply heat evenly to the area around each bushing. 7. Install removal tool (Item A, B) into center of sheave
Clean all residual Loctite® from bushing bore prior to with “A side” toward sheave.
installing new bushing.
NOTICE
Use Bushing Tool PA-47336.
CAUTION
Clutch components will be hot! In order to avoid serious 8. Install nut (C) onto end of puller rod and hand
burns, wear insulated gloves during the removal tighten. Turn puller barrel to increase tension on
process. sheave if needed. Using a hand held propane torch,
apply heat around outside of bushing until tiny
Moveable Sheave - Bushing Removal smoke tailings appear.
1. Remove clutch as outlined previously in this chapter. 9. Turn sheave counterclockwise on puller rod until it
comes free. Lift sheave off puller.
2. Install handle end of the Piston Pin Puller securely
into bench vise and lightly grease puller threads. 10. Remove nut from puller rod and set aside.
Piston Pin Puller: 2870386 11. Pull bushing removal tool and adapter from puller
rod. Remove bushing from tool and discard.
3. Remove nut from puller rod and set aside. Moveable Sheave - Bushing Installation
4. Install puller adapter a from kit PN 2871226. 12. Place main adapter i on puller.

5.22 9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.