Page 309 - Manual Oficina Polaris RZR XP 1000 17-18
P. 309

TRANSMISSION

                   15.Remove the input shaft 2), gear cluster assembly 2!  19.Remove the bearing from the reverse shaft using a
                      and   idler  gear  shaft  assembly 2@  from  the      bearing puller. Remove the retaining ring and slide
                      transmission housing by pulling both assemblies       the washers, high gear and needle bearing off the
                      straight up.                                          reverse shaft.





















                   16.Place the gear cluster assembly on a clean surface
                      for inspection. If disassembly is required, refer to
                      “Gear Cluster Disassembly”.
                   17.Using a 5 mm Allen wrench, remove the screws that
                      secure the pinion shaft assembly 2#. Lift the pinion                                                    6
                      shaft assembly straight up to remove it from the
                      housing. Note the longer screw 2 $ that locks the
                      snorkel tube.




                                                                             q Bearing               y Needle Bearing

                                                                             w Reverse Shaft         u Engagement Dog
                                                                             e Retaining Ring        i Sprocket

                                                                             r Washers               o Silent Chain
                                                                             t High Gear             a Input Shaft

                                                                         20.Remove the retaining ring and engagement dog from
                                                                            the reverse shaft.
                   18.Remove all seals from the gearcase halves and clean  21.Remove the retaining ring, washer, needle bearing,
                      the cases in preparation for assembly.                and sprocket from the reverse shaft.
                      Gear Cluster Disassembly                           22.Tilt the two shafts towards each other and remove the
                                                                            silent chain from the two shafts.

















                   9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual                                      6.17
                   © Copyright Polaris Industries Inc.
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