Page 339 - Manual Oficina Polaris RZR XP 1000 17-18
P. 339

FINAL DRIVE


                   8. Torque wheel hub nut y to specification and install a  3. Remove the cotter pin q and loosen the rear wheel
                       new cotter pin u. Tighten nut slightly if necessary to  hub castle nut w. Remove the nut, and cone washer
                       align cotter pin holes. Bend both ends of cotter pin  (s) e from the rear wheel hub assembly.
                       around end of spindle in different directions.




















                                                                         4. Remove the two bolts r retaining the upper and
                                                                             lower radius rods to the bearing carrier. Discard the
                                        TORQUE
                                                                             nuts. Let the radius rods swing downward.
                                  Wheel Hub Castle Nut:
                                                                         5. Remove the brake caliper mounting bolts t.
                                    180 ft-lbs (244 Nm)
                                                                             Remove the rear brake caliper assembly.
                   9. Install new brake caliper mounting bolts and torque                    CAUTION
                       to specification.
                                                                           Do not hang the caliper by the brake line. Use wire to
                                        TORQUE                               hang caliper to prevent damage to the brake line.
                                Front Caliper Mounting Bolts:                                                                 7
                                     30 ft-lb (41 Nm)

                                       CAUTION
                      New bolts have a pre-applied locking agent which is
                    destroyed upon removal. Always use new brake caliper
                               mounting bolts upon assembly.

                   10. Install wheel and four wheel nuts. Torque wheel nuts
                       to specification.
                                        TORQUE
                                       Wheel Nuts:
                                    120 ft-lbs (163 Nm)
                                                                         6. Remove the rear hub assembly from the bearing
                   11. Rotate wheel and check for smooth operation.          carrier.
                                                                         7. Support the trailing arm from underneath.
                   REAR DRIVE SHAFT REMOVAL
                                                                         8. Remove the lower shock mounting bolt and nut y.
                   1. Raise and support the vehicle.
                                                                             Swing the shock inward. Discard the nut.
                                         CAUTION                         9. Remove the stabilizer bar mounting bolt, washer and
                                                                             nut u. Discard the nut.
                      Serious injury may result if machine tips or falls. Be
                         sure machine is secure before beginning this    10. Lift the trailing arm assembly upward so the rear
                           procedure. Always wear eye protection.            drive shaft is parallel with the ground.
                                                                         11. Leaving the drive shaft in the transmission, swing the
                   2. Remove the four wheel nuts and rear wheel.             rear trailing arm assembly outward until it is free from
                                                                             the rear drive shaft.


                   9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual                                      7.13
                   © Copyright Polaris Industries Inc.
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