Page 339 - Manual Oficina Polaris RS1 2018 e 2019

FINAL DRIVE

7. Remove the RH output hub assembly o from the 10.Inspect he AWD coil located in the outer cover plate
gearcase housing. assembly. Refer to AWD diagnosis for detailed
inspection process. Replace the cover plate seal and
O-ring

8. Remove pinion seal a, internal retaining ring s, and
pinion gear assembly d from the gearcase housing.
Inspect and clean the gearcase housing and replace 11. Remove the roll cage assembly and rollers from the
all oil seals and O-rings. clutch housing. Use a shop towel to cover the
housing in order to retain all the rollers.
NOTE
Rollers are spring loaded. Take care not to allow them
to fall out or lose them upon removal of the roll cage.
12.Thoroughly clean all parts and inspect the rollers j
for nicks and scratches. The rollers must slide up, 7
down, in and out freely within the roll cage k sliding
surfaces and H-springs.

9. Inspect the pinion gear for chipped, broken or missing
teeth. Inspect the pinion bearing for signs of wear and
the pinion shaft seal surface for pitting.

NOTE
Refer to the “Electronic Parts Catalog” for individual
part availability. Most parts are to be replaced as an
assembly or as a complete kit.

13.Inspect clutch housing / ring gear l for a consistent
wear pattern. Inspect the ring gear for chipped,
broken, or missing teeth.

9928689 - 2018 RZR RS1 Service Manual 7.33
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